Precision CNC Machining Services

With over 70 years of experience, Western Saw Inc. has developed a reputation as a reliable source for high precision CNC machining services. By providing an unparalleled suite of capabilities, we are able to meet the needs of customers across a wide range of industries. Tolerances to ±0.0005″ can be achieved on various alloys, aluminum, carbon steel, stainless steel, bronze, Inconel, Monel, Hastelloy, Kovar, titanium, brass, copper, precious metals, and exotics. Precision turning can accommodate work pieces up to 25.5″ in diameter and 44″ in length; and a working envelope for milling of up to 72″ in length, 60″ in width, and 8″ in height.

Machining is carried out on advanced vertical and horizontal machining centers, gantry routers, with features such as 3 and 5 axis, live tooling, CNC capabilities, bar feed, all with in-house fabrication of tooling and fixturing. From milling, drilling, boring, tapping, knurling, reaming, turning, and threading, to broaching, pocketing, counterboring and facing, we provide precision machining backed up by a staff of highly experienced machinists. We also provide prototyping services, custom fabrication, engineering assistance, as well as assembly and delivery services.

Our success is built on delivering precision, quality, and value, in small to large volumes all with fast lead times of one to two weeks. Additional services, such as assembly, design, material analysis and testing, quality assurance, engineering consultation, warehousing, and shipping are also available. To learn more about our CNC machining or other services, see the table below and contact us directly.

CNC Machining Project Showcase Examples

CNC Machining Capabilities

Machining Processes

Milling
Drilling
Boring
Reaming
Turning:

  • Contour Turning
  • Form Turning
  • Taper Turning
  • Straight Turning

Threading

  • External
  • Internal

Tapping
Thread Milling
Knurling
Broaching
Counterboring
Countersinking
Pocketing
Profiling
Reaming
Internal Spline
Parting/Cutting
Facing

Equipment

Vertical Machining Center
Horizontal Machining Center

Slant Bed Lathes
Gantry Router

Equipment Capabilities

CNC Control Capabilities
Bar Feed

Machinery Axis

3
5
Live Tooling

Fixturing

Three-Jaw Chuck
Pie Jaw Chucks
In-House Fixturing & Tooling

Materials (Metals)

Steel
Stainless Steel
Aluminum
Brass

Bronze
Copper
Titanium
Magnesium

Materials (Exotic & Precious Metals)

Inconel
Monel
Invar
Hastelloy

Kovar
Gold
Silver

Materials (Other Materials)

Plastics
Wood
Ceramic

Turning Diameter

Up to 25.5 in.

Turning Length

Up to 44 in.

Milling Length

Up to 72 in.

Milling Width

Up to 60 in.

Milling Height

Up to 8 in.

Tolerance

± .0005 in.

Analysis

Finite Element Analysis (FEA)
Computational Fluid Dynamics (CFD)
Frequency / Sound Pressure Level (SPL)

Inspection

Faro Edge CMM

Testing

Computerized Hardness
Raw Material

Quality

Assurance
Control

Documentation

Enterprise Product Data Management (ePDM)
Inspection Report
Inspection Drawings
Job Traveler

Additional Services

Design
Engineering
Aqueous Degreasing
Priming
Platen Press
Welding
Metal Fabrication

Assembly
Labeling
Packaging
Storage / Handling
Shipping (99.4% On-Time Delivery)
Free Local Delivery (50 mile radius)

Production Volume

Specialty Production Shop
Prototype
Low Volume
Small Run

High Volume
Large Run
Long Run
Large Scale Production Volume Run

Lead Time

1 to 2 weeks
Rush Services Available

Additional Information

Industry Focus

Circular Saw Plate (Diamond & Carbide)
Automotive Infrastructure
Building
Signage
Mining
Engine

Distribution
Military
Agriculture
Wood Products
Construction

Intended Application

Brackets
Circular Plates
Disk Brakes
Clutch Plates
Window Deflectors

Architectural Ornaments
Sheet Metal Fabrication
Signs
Structural Steel
Tubing

Industry Standards

Mil-Spec
ANSI

ISO
AWS

Efficiency

Lights Out Manufacturing (Laser & Grinding Services Only)
Lean Manufacturing

Software Used

SolidWorks Mechanical Design Software
SolidWorks Flow
SolidWorks Simulation
DriveWorks

GearTeq
CamWorks
Sigma Nest

Preferred Drawing File Formats

.sldprt
.slddrw
.sldasm
DWG
DXF

PDF
JPG
GIF
TIFF
BMP