Tube Rolling Services

Since 1930 Western Saw Inc. has been committed to providing superior customer service, delivering innovative manufacturing solutions. We’re cutting specialists, and utilize state-of-the-art cutting, forming, and deformation systems to support the diverse needs of our customers. With unsurpassed levels of manufacturing flexibility, we are able to facilitate complex fabrication projects, with high precision, and speed. We provide CNC roll bending and planishing which is ideal for use on tube composed of carbon, alloy, or stainless steel to form round, elliptical, or conical cross sections. These processes can produce a maximum bend radius of 5″ on work pieces of 6.5″ to 96″ in diameters and continuous length of up to 82″.

As a full service provider, Western Saw also provides FEA, tolerance and hardness verification, quality assurance, design, engineering, warehousing, and other logistical support. This comprehensive array of services makes us a one-stop-shop for all your fabrication and product delivery needs. We are geared for small to large volume orders as well as one-off and prototype work. Standard lead times are one to two weeks; however, rush services are also available.

To learn more about our tube rolling service, see the table below and contact us directly.

Tube Rolling Project Showcase Examples

Tube Rolling Capabilities

Fabrication Method

Roll Bending
Planishing

Body Cross Section

Round
Elliptical
Cones

Equipment

CNC Controlled

Materials

Carbon Steel
Alloy Steel
Stainless Steel

Diameter

6.5 in to 96 in.

Thickness

0.060 in to 0.500 in.

Continuous Tube Length

Up to 82 in.

Minimum Bend Radius

3.25 in.

Analysis

Finite Element Analysis (FEA)
Computational Fluid Dynamics (CFD)
Frequency / Sound Pressure Level (SPL)

Inspection

Faro Edge CMM

Testing

Computerized Hardness
Raw Material

Quality

Assurance
Control

Documentation

Inspection Report
Enterprise Product Data Management (ePDM)

Inspection Drawings
Job Traveler

Additional Services

Design
Engineering
Aqueous Degreasing
Priming
Platen Press
Welding
Metal Fabrication

Assembly
Labeling
Packaging
Storage / Handling
Shipping (99.4% On-Time Delivery)
Free Local Delivery (50 mile radius)

Production Volume

Specialty Production Shop
Prototype
Low Volume
Small Run

High Volume
Large Run
Long Run
Large Scale Production Volume Run

Lead Time

1 to 2 weeks
Rush Services Available

Additional Information

Industries Served

Circular Saw Plate (Diamond & Carbide)
Automotive Infrastructure
Building
Signage
Mining
Engine

Distribution
Military
Agriculture
Wood Products
Construction

Intended Applications

Brackets
Circular Plates
Disk Brakes
Clutch Plates
Window Deflectors

Architectural Ornaments
Sheet Metal Fabrication
Signs
Structural Steel
Tubing

Industry Standards

Mil-Spec
ANSI

ISO
AWS

Efficiency

Lights Out Manufacturing (Laser & Grinding Services Only)
Lean Manufacturing

Software Used

SolidWorks Mechanical Design Software
SolidWorks Flow
SolidWorks Simulation
DriveWorks

GearTeq
CamWorks
Sigma Nest

Preferred Drawing File Formats Accepted

.sldprt
.slddrw
.sldasm
DWG
DXF

PDF
JPG
GIF
TIFF
BMP