Since 1930 Western Saw Inc. has been committed to providing superior customer service, delivering innovative manufacturing solutions. We’re cutting specialists, and utilize state-of-the-art cutting, forming, and deformation systems to support the diverse needs of our customers. With unsurpassed levels of manufacturing flexibility, we are able to facilitate complex fabrication projects, with high precision, and speed. We provide CNC roll bending and planishing which is ideal for use on tube composed of carbon, alloy, or stainless steel to form round, elliptical, or conical cross sections. These processes can produce a maximum bend radius of 5″ on work pieces of 6.5″ to 96″ in diameters and continuous length of up to 82″.
As a full service provider, Western Saw also provides FEA, tolerance and hardness verification, quality assurance, design, engineering, warehousing, and other logistical support. This comprehensive array of services makes us a one-stop-shop for all your fabrication and product delivery needs. We are geared for small to large volume orders as well as one-off and prototype work. Standard lead times are one to two weeks; however, rush services are also available.
To learn more about our tube rolling service, see the table below and contact us directly.
Tube Rolling Project Showcase Examples
Tube Rolling Capabilities
- Fabrication Method
-
Roll Bending
Planishing
- Body Cross Section
-
Round
Elliptical
Cones
- Equipment
-
CNC Controlled
- Materials
-
Carbon Steel
Alloy Steel
Stainless Steel
- Diameter
-
6.5 in to 96 in.
- Thickness
-
0.060 in to 0.500 in.
- Continuous Tube Length
-
Up to 82 in.
- Minimum Bend Radius
-
3.25 in.
- Analysis
-
Finite Element Analysis (FEA)
Computational Fluid Dynamics (CFD)
Frequency / Sound Pressure Level (SPL)
- Inspection
-
Faro Edge CMM
- Testing
-
Computerized Hardness
Raw Material
- Quality
-
Assurance
Control
- Documentation
-
Inspection Report
Enterprise Product Data Management (ePDM)Inspection Drawings
Job Traveler
- Additional Services
-
Design
Engineering
Aqueous Degreasing
Priming
Platen Press
Welding
Metal FabricationAssembly
Labeling
Packaging
Storage / Handling
Shipping (99.4% On-Time Delivery)
Free Local Delivery (50 mile radius)
- Production Volume
-
Specialty Production Shop
Prototype
Low Volume
Small RunHigh Volume
Large Run
Long Run
Large Scale Production Volume Run
- Lead Time
-
1 to 2 weeks
Rush Services Available
Additional Information
- Industries Served
-
Circular Saw Plate (Diamond & Carbide)
Automotive Infrastructure
Building
Signage
Mining
EngineDistribution
Military
Agriculture
Wood Products
Construction
- Intended Applications
-
Brackets
Circular Plates
Disk Brakes
Clutch Plates
Window DeflectorsArchitectural Ornaments
Sheet Metal Fabrication
Signs
Structural Steel
Tubing
- Industry Standards
-
Mil-Spec
ANSIISO
AWS
- Efficiency
-
Lights Out Manufacturing (Laser & Grinding Services Only)
Lean Manufacturing
- Software Used
-
SolidWorks Mechanical Design Software
SolidWorks Flow
SolidWorks Simulation
DriveWorksGearTeq
CamWorks
Sigma Nest
- Preferred Drawing File Formats Accepted
-
.sldprt
.slddrw
.sldasm
DWG
DXFPDF
JPG
GIF
TIFF
BMP